A 1991 Triumph boat named "Plankton" gets its gas engines replaced with diesel engines

This is a non-mechanic’s guide to help a recreational boat owner with understanding engine choices, understanding the scope of the project, and cost management. It is structured specifically for 32-36-foot boats with a planing hull, v-drives and 454 gas engines re-configuring to diesel engines because I wanted to stay within my personal experience of re-powering Plankton. However, I did learn some good principals along the way that should apply to other engine configurations.

I am not an engine person or a boat designer and I take no responsibility for any part of your project. This is really only a structured list of things I wish I had before personally re-powering my boat.

It is often said that a boat owner needs to own the boat for at least five years after the re-power to reach a financial break-even point for the re-power cost. I now understand there is an emotional toll to re-powering as well. We are still in the first year of using the boat and I am still smarting from the unplanned expenses and the frustration of the project. I am hoping it won’t take five years to reach an emotional break-even point.

The Guide

This guide uses a backwards approach to determine the engine sizing based on how much torque the existing v-drives and prop shafts can handle. Instead of defining an engine by horsepower as most people do.

My Experience

Matching engines to a planing boat at 32-36 feet. We were shopping for a boat between 32-36 feet. This four-foot jump in boat size represents the transition range for when a boat should be switching from gas engines to diesel engines

Final Result

Plankton’s Length- 34 feet, beam- 12 feet 6 inches, displacement- 15,700 pounds, deadrise aft- 14 degrees. Engine max rated RPM – 3400. “Tanks 100% full” means a fully loaded boat with the family, carrying a dinghy, full water tank, and having provisions for a multiple day trip.